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"Ring frei" for Ring-Free 1957
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edgood1
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PostPosted: Mon Jul 24, 2023 1:21 pm    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

that is beautiful.
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Disc
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PostPosted: Wed Jul 26, 2023 2:53 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

WOW!
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Ring-Free
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PostPosted: Fri Jul 28, 2023 10:54 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

the last parts welded in that still go without the body.
The frame is so far ready. That was the easy part Very Happy


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It's time to put the body back on the frame

Now comes the tricky part. First getting both in the right place and then the welding
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Ring-Free
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PostPosted: Sun Jul 30, 2023 10:30 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Have now spent 2 days building a rack to get the body back over the frame.
Not so easy because both do not touch anywhere.
In the lower area is all gone. With this construction I can align the 4 corners in height and push them in all directions.
It was also important to me that I can install the doors at any time and see if everything fits together.

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TRS63
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PostPosted: Mon Jul 31, 2023 1:29 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

I just discovered your project..wow, now that is a lot of work but I love these kind of projects!!

Enjoy and keep us updated !
Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
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Huetti_1989
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PostPosted: Tue Aug 01, 2023 1:40 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

good idea with that adjustable stands!
so you can plaxe every corner to its final place, i must think on that when doing my Barndoors.

-Christian
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My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Ring-Free
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PostPosted: Sun Aug 06, 2023 10:46 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Reconstruction of the body now begins.
I think the best way is to start with the B-pillars.
Alignment without a reference point is difficult. It all takes a long time. Assemble, measure, mount, check....... It would be nice to have a second bus as a model to see how the parts fit together.
At the top I added a piece of steel. Then I have the possibility to mount a seatbelt.
The left B-pillar is mounted to 3/4


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To align the B-pillar to the cargo area doors, I connected the doors together. This way I can hook them into the top of my construction and easily check if the pillar is in the right place.


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John Ghia
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PostPosted: Sun Aug 06, 2023 4:32 pm    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Connecting the cargo doors together is such a great idea.
I really enjoy following your build.
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TRS63
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PostPosted: Mon Aug 07, 2023 2:43 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Massive job, the idea with the cargo doors is excellent !!

Thanks for sharing,

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TDCTDI
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PostPosted: Tue Aug 08, 2023 7:04 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Ring-Free wrote:


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Thanks for this pic, it’s the one spot that I was looking for to reconstruct on mine.
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Do something, anything, to your project every day, and you will eventually complete it.
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Ring-Free
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PostPosted: Fri Aug 11, 2023 11:22 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

On the driver's side, I once mounted a door to the rest of the A-pillar. It seems to fit on the B-pillar.


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Bulkhead is now mounted and welded in place

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The B-pillar needs a lot of modification work

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90% of the work is look, measure, check. over and over again
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Burlyhammer
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PostPosted: Fri Aug 11, 2023 12:14 pm    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Popcorn
This is awesome!
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Ring-Free
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PostPosted: Sat Aug 12, 2023 11:08 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Today's work.
The outside of the B-pillar must be adjusted.

First cut in half

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It is 3 millimeters too short at the top.
I have extended it a bit and adjusted the opening for the hinge.

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Here the embossing does not match my door.
Cut off, adjusted and back in with it

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I also have to change the lower part. The part is more curved and stands out in the middle 3-4 millimeters

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TRS63
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PostPosted: Mon Aug 14, 2023 5:19 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Crazy work, thanks for sharing !

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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Huetti_1989
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PostPosted: Sat Aug 19, 2023 11:54 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Hy✌🏻

Nice to meet you at SPA this weekend! you make it✌🏻

Good luck, let me know if you need anything!

See you next year wirh your driving cars 😉😂

-Christian
_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Ring-Free
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PostPosted: Sat Aug 19, 2023 11:56 pm    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Servus Christian,

always nice to meet the people behind posts.

With moving cars in Spa Rolling Eyes , rather in jammed cars

Yes.... sometime with finished cars


Marc
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Ring-Free
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PostPosted: Tue Sep 19, 2023 10:41 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

The rear area is cleaned and freed from rusty metal.
Still some work until new sheet metal comes in

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The right side I welded to the rest of the angle the new.


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There was a small mishap with the right one. 10 days break. Brick wall I call it "Scar on PGSG"


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At the left side I have filled the gap with epoxy. I do not want to break the patina by welding there


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It's going slow at the moment because I have to assemble and adjust each part before I install it. There are a lot of sheets together.
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scottvw
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PostPosted: Tue Sep 19, 2023 11:01 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Very impressive work.
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Ring-Free
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PostPosted: Sat Oct 07, 2023 8:56 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Welded one of the D-pillars

Small areas sandblasted for spot welding.

Welded the inner part

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Repaired the outer part with pieces of sheet metal and preserved as much patina as possible.


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my current challenge

https://www.thesamba.com/vw/forum/viewtopic.php?t=779910
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Ring-Free
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PostPosted: Sat Oct 07, 2023 9:08 am    Post subject: Re: "Ring frei" for Ring-Free 1957 Reply with quote

Wheel Housing were too long and the shape had to be adjusted.
A bit of shrinking and stretching to get from 92.5 to 90 cm.

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First test assembly whether everything fits

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my current challenge

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