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Could use a little help with this Distributor
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2Dokas
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PostPosted: Fri Dec 01, 2023 8:26 pm    Post subject: Could use a little help with this Distributor Reply with quote

I purchased this distributor from someone on this forum, rebuilt. Dont recall who and I cant find any trace of payment to ask for help.

It was 7-8 years ago but the engine has maybe 25 miles on it.

One of the machine screws that hold the vacuum advance was held in place by a homemade insert (looks like it was a nut ground "round") that came loose and out.

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I guess I have a couple of options.

Find another one.....

Fix this one...

this requires the removal of the vacuum and the plate that the points sit on.

I have no idea how to do either of those, tips would be helpful.

I can drill out the hole, find a suitable machine screw and shorten it and tap the hole.

or the less desirable option is my old friend JB weld but I think even this insert has stripped threads.
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Glenn Premium Member
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PostPosted: Sat Dec 02, 2023 6:16 am    Post subject: Re: Could use a little help with this Distributor Reply with quote

When i ran into that problem I just used a slightly larger screw.

A 8/32 x 3/16 is slightly larger and the threads are a bot course. It will cut it;s other threads so no need to run a tap first. If the hole is larger, due to the insert, try a M5 screw. The cast iron body will take a tap if you use a M5 screw. You might have to make the hole in the vacuum advance a bit larger for the M5.

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If you think the 8/32 x 3/16 will fit, PM me your address and i'll drop one in the mail.
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Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
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BulliBill
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PostPosted: Sat Dec 02, 2023 9:38 am    Post subject: Re: Could use a little help with this Distributor Reply with quote

Nice of you Glenn!

Bill Bowman
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VW_Jimbo Premium Member
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PostPosted: Sat Dec 02, 2023 9:43 am    Post subject: Re: Could use a little help with this Distributor Reply with quote

What about using a Rivnut. They are made for this type of low stress situation!

WETOLS Rivet Nut Tool, Hand Rivet with 7 Metric & Inch Mandrels M6 M8 M10, 1/4-20, 5/16-18, 3/8-16, 70pcs Rivnuts and Blow Carry Case, Steel - WE-882
https://a.co/d/gS87VmE
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2Dokas
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PostPosted: Sat Dec 02, 2023 3:00 pm    Post subject: Re: Could use a little help with this Distributor Reply with quote

Glenn wrote:
When i ran into that problem I just used a slightly larger screw.

A 8/32 x 3/16 is slightly larger and the threads are a bot course. It will cut it;s other threads so no need to run a tap first. If the hole is larger, due to the insert, try a M5 screw. The cast iron body will take a tap if you use a M5 screw. You might have to make the hole in the vacuum advance a bit larger for the M5.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


If you think the 8/32 x 3/16 will fit, PM me your address and i'll drop one in the mail.


PM sent, thanks a bunch

Peter
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Glenn Premium Member
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PostPosted: Sat Dec 02, 2023 3:15 pm    Post subject: Re: Could use a little help with this Distributor Reply with quote

In the mail Monday
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Glenn
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heimlich Premium Member
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PostPosted: Sun Dec 03, 2023 10:54 am    Post subject: Re: Could use a little help with this Distributor Reply with quote

I created a special thread repair so that you can use the existing screws.

https://www.vwnos.com/cast-iron-threaded-insert-repair


Helicoils don't work well so don't try that.
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