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snowbug
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PostPosted: Tue Apr 22, 2014 1:38 pm    Post subject: Reply with quote

vwhelmot wrote:
I can go for a drive say 25 miles and it runs perfect, no splutters, nothing. If I stop it sometimes and try to restart it , it will crank over and over till the cows come home and it wont even cough or fire whatsoever.
Ive tried squirting easy start down the carb, nothing
Ive opened the top of the carb to make sure there was fuel in the float chamber , which there was.
Ive removed the plugs which were not wet, but are sparking
Ive tried new condenser, points, starter, starter gearbox bushing, installed a yellow top modern gell optima 6v battery
Ive checked for air leaks around the manifold
Ive checked the tank for shit and venting
Valve clearences
Timing
The list goes on.
As you can see, it boils my piss and I cant trust the car . the only way it will start is by bumping it. Once it starts it smokes a little bit but not bad and will continue to run fine. I can then stop the engine with the key and it will restart straight away.

I think its either a faulty coil,(breaking down with the heat ,I run a Judson magneto coil) or a petrol evaporating problem.
Im going to hook up another coil and try that first.
GGGRRRRRRRRRRR!!!!!!! Ive had this problem for the last 9 years!
The float level may be too high or the float is sticking ? Jim
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vwhelmot
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PostPosted: Tue Apr 22, 2014 4:00 pm    Post subject: Reply with quote

D-train wrote:
That does sound really annoying, an for 9 years too!! Mine will strut again if I stop after a trip, but I have the back jacked too to get more air in, is yours?
When I didn't have it jacked it wouldn't start, so I jack it wait 5 an away it went again.
It seems to be a problem they have doin this
When mine starts to get too hot it makes a faint rattley sound or if it's under a bit of load then heats up.
I've tried to find the problem with that too, but can't find much.



The faint rattle you can hear is pre ignition or pinking. Timing too advanced or leaning out.
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D-train
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PostPosted: Tue Apr 22, 2014 4:49 pm    Post subject: Reply with quote

vwhelmot wrote:
D-train wrote:
That does sound really annoying, an for 9 years too!! Mine will strut again if I stop after a trip, but I have the back jacked too to get more air in, is yours?
When I didn't have it jacked it wouldn't start, so I jack it wait 5 an away it went again.
It seems to be a problem they have doin this
When mine starts to get too hot it makes a faint rattley sound or if it's under a bit of load then heats up.
I've tried to find the problem with that too, but can't find much.



The faint rattle you can hear is pre ignition or pinking. Timing too advanced or leaning out.


It's a different rattle, sort of sounds like a bearing. Really strange. I've tried to advance/retard it to see if it helped but it didn't.

How clean is the filter element vwhelmot?
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vwhelmot
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PostPosted: Tue Apr 22, 2014 11:28 pm    Post subject: Reply with quote

On or off, no difference.
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D-train
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PostPosted: Wed Apr 23, 2014 1:21 am    Post subject: Reply with quote

vwhelmot wrote:
On or off, no difference.


Have u had the boot jacked for more air?
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vwhelmot
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PostPosted: Wed Apr 23, 2014 3:06 am    Post subject: Reply with quote

Cabrio Decklid. Ive had 9 years of trying everything to fix this problem! Haha.
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D-train
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PostPosted: Wed Apr 23, 2014 3:16 am    Post subject: Reply with quote

Wow. Now that is a problem..
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vwhelmot
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PostPosted: Wed Apr 23, 2014 3:37 am    Post subject: Reply with quote

Haha Told you, its piss boiling!!
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D-train
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PostPosted: Wed Apr 23, 2014 3:57 am    Post subject: Reply with quote

Do u have squashed seals in the cooler?
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vwhelmot
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PostPosted: Wed Apr 23, 2014 5:57 am    Post subject: Reply with quote

No, the engine never runs hot.
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D-train
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PostPosted: Thu May 15, 2014 3:24 am    Post subject: Reply with quote

heres a small update.
been wondering about the mmo intake for it for a while, then lately ive noticed after a little the judson gets a little noisier.
turned the mmo adjustment an not much difference. bit the bullet an then this happened.

whoops..
Image may have been reduced in size. Click image to view fullscreen.


pulled it apart to check n clean it.

the intake shaft didnt seem to have good flow through the "whistle" end. if u have seen the end u will know what im talking about, looks like a steam train whistle..

pulled it apart an this is what i found
Image may have been reduced in size. Click image to view fullscreen.

seems it thinks it was a cat.

big ball for a small tube.
Image may have been reduced in size. Click image to view fullscreen.


so realistically, at idle when u set the flow of oil it would of been dripping at the correct amount, but then at speed with the higher vacuum an volume been sucked through, the hairball would of limited the volume been allowed through into the charger and leaned it out for lubricant.

this might be a small thing but could have a big result? or be one of a couple of smaller problems that are causing the heat.
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John Moxon Premium Member
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PostPosted: Thu May 15, 2014 3:57 am    Post subject: Reply with quote

Yep very few Judson owners pay enough attention to servicing their Oiler regularly: http://vwjudsonregister.tripod.com/oiler_page.htm
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Karly
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PostPosted: Thu May 15, 2014 5:28 am    Post subject: Reply with quote

Wow thats a big hairball, hopefully the source of your issues!

How often should the oiler be serviced? I've been running my judson for over 20,000 miles now and only ever had to adjust it once its pretty consistent with the amount of oil I go through.
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Jacks
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PostPosted: Thu May 15, 2014 6:52 am    Post subject: Reply with quote

Good job, but please remove your watches and rings before working on your car. Shocked
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D-train
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PostPosted: Thu May 15, 2014 1:06 pm    Post subject: Reply with quote

We will find out if this helps that's for sure, looks like it was in there a while too.

Jacks wrote:
Good job, but please remove your watches and rings before working on your car. Shocked


Very good info. I always do unless it was a non confined space item like this.
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vwhelmot
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PostPosted: Tue May 27, 2014 3:27 am    Post subject: Reply with quote

Finally after all this time pissing about I`ve fixed the problem with my intermittent starting problem. I`ve rebuilt my fuel pump, made my own diaphragm from a sheet of Vital rubber, milled the pump body to bakerlite surface flat (so now it doesn't leak oil), replaced the valves, glass polished the mating surfaces, added extra thickness gaskets to reduce the pressure slightly, pre tensioned the diaphragm and hey presto I haven't had the same problem since. :)
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D-train
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PostPosted: Tue May 27, 2014 12:48 pm    Post subject: Reply with quote

That's good news! I've been chatting with another guy an he has given me ideas about rebuilding the pump, but using a vacuum on it too so the diaphragm gets used to it's full potential.
I think I may have to rebuild and pre tension mine again to see.
Mind u, I have been taking note of the temp with the lid shut on short highway runs an it does seem to be lower temps too.
But could be wrong on a longer trip.
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vwhelmot
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PostPosted: Sat May 31, 2014 9:40 am    Post subject: Reply with quote

I spoke too soon. F#%€<~g S&:t car!!!!! :((
It's let me down again. Only popped out for an ice cream and it turned into a nightmare!! Problem not solved.
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snowbug
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PostPosted: Sat May 31, 2014 11:32 am    Post subject: mouse Reply with quote

vwhelmot wrote:
I spoke too soon. F#%€<~g S&:t car!!!!! Sad(
It's let me down again. Only popped out for a nice cream and it turned into a nightmare!! Problem not solved.
Dead Mouse in the gas tank.
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D-train
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PostPosted: Sat May 31, 2014 2:11 pm    Post subject: Reply with quote

Damn... Mines not either. Went for a run n it got that strange rattle, def thinkn it's fuel now tho.. Goin to look into it more
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