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July 2016 engine job ~ 1991 Vanagon Multivan
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Ahwahnee
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PostPosted: Thu Jul 28, 2016 11:01 am    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Babin wrote:
Warm (15 minutes) idle : 2-5 psi
Warm 2500 rpm 20-25 psi
Warm 4000 psi 25-30 psi

What do you think?


Warm pressures are little on the low side - will possibly be lower still on a thoroughly hot engine.

Pertinent questions might include -

What weight oil are you running?

What brand oil filter are you using?
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jberger
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PostPosted: Thu Jul 28, 2016 1:37 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

I don't recall, did you replace rod bearings? Day late and a dollar short.. but I always check oil pressure on any van that has any mechanical issue before tearing it down. To me it means the difference between feeling comfortable about a top end only or needing to split the case. These pressures are low. Put in Mobil 1 15w50 and an oil cooler. It will raise the pressures when hot and prolong the life of your engine.
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Babin
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PostPosted: Thu Jul 28, 2016 3:27 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

I didn't felt confortable splitting the case, so I didn't change the rod bearing. I check for travel as much as I could, seems fine, but I'm no expert.

I see drop of oil coming from the flywheel end of the engine when idling. Wouldn't that be related to low oil pressure?

I'm on Castrol 20W50 oil and the filter is a Mann.
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Babin
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PostPosted: Thu Jul 28, 2016 3:32 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

jberger wrote:
Day late and a dollar short.. but I always check oil pressure on any van that has any mechanical issue before tearing it down. To me it means the difference between feeling comfortable about a top end only or needing to split the case.


Since one of the piston had seize piston ring and the compression was going to the base, there was so much oil pressure that it was coming out of the dipstick tube and flying off the filling tube when open, I don't think it was possible to get a good feel about it by measuring the oil pressure. The very high oil pressure was actually how I realize the engine was toasted.
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Gruppe B
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PostPosted: Thu Jul 28, 2016 3:40 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Babin wrote:
jberger wrote:
Day late and a dollar short.. but I always check oil pressure on any van that has any mechanical issue before tearing it down. To me it means the difference between feeling comfortable about a top end only or needing to split the case.


Since one of the piston had seize piston ring and the compression was going to the base, there was so much oil pressure that it was coming out of the dipstick tube and flying off the filling tube when open, I don't think it was possible to get a good feel about it by measuring the oil pressure. The very high oil pressure was actually how I realize the engine was toasted.


I think you are confusing crankcase pressure with oil pressure. Oil at the dipstick is not under pressure
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djkeev
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PostPosted: Thu Jul 28, 2016 3:53 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

You don't need to split the case to install rod bearings. It could have easily been done while you were doing rings. Idahodoug is doing that very thing right now.

Oil being pushed out the dipstick is excess crankcase pressure. A result often of bad rings.

Oil pressure is in the lubricating system that feeds oil from the oil pump to the crank, the cam, the lifters, the rockers, etc.

So sorry but I'd think twice before running this engine.

Dave
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Babin
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PostPosted: Thu Jul 28, 2016 4:47 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Thanks Dave,

So, if I understand right, I have to take it apart again and change the rod bearing.

Would it be a good idea to take the two weeks of vacation left and enjoy the van and then in the fall take the engine off and play again. Or will it hurt to drive it around a couple of thousands Km this summer and it should park it until then?

Would a pressure relief valve refresh help in any way?
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djkeev
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PostPosted: Thu Jul 28, 2016 4:57 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

You have low oil pressure, not no oil pressure.

It's a gamble...... You'll most likely be fine..... Or you'll ruin your engine.

I don't recall, you removed the pistons from the rods right?

You Didn't unbolt them from the crank?

But the bigger question is, where is your oil pressure?

Oil pump bad/worn?
Main bearings shot?
Rod bearings?
Sticky oil pressure relief valve?

How far do you wish to go with this?
Historically the main crank bearings are robust. But if they are damaged, rod bearings won't help much.

How much of a gambler are you?

Your oil pressure certainly explains why the lifters didn't pump up quickly.

Dave
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Ahwahnee
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PostPosted: Thu Jul 28, 2016 5:14 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

I do not have experience with this on the WBX engine - but on my other engines I have found that main bearings last a very long time as they are not subject to great forces.

Con rod bearings OTOH take a beating by comparison and get replaced anytime the pan (again not WBX) is off.

So it is quite possible just con rod bearings will make a difference.

Low oil pressure is a far cry from no oil pressure. It is somewhat like a heart beat -- real important to have one, after that some are better then others.

It is a gamble but driving these things is that anyway. I expect many (who do not have an oil pressure gauge) drive around with pressure that would be a concern if only they knew.
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Babin
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PostPosted: Thu Jul 28, 2016 6:16 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Wouldn't the light and buzzer come on if it had too low oil pressure? To the point where it could damage the engine....
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Babin
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PostPosted: Fri Jul 29, 2016 9:44 am    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Another strange observation. While the mechanic was doing the front suspensions, I pulled the valve cover off to adjust the valve (once more now that it had run for twice about 30 minutes) and a lot of oil came off from the pushrod tube once the valve cover was off. I mean a lot, it just kept on dripping. Is that sign of something in particular?

I know what you think, and yes I will be taking the van to a vanagon specialist, now that the van can run. I just have to wait until they open back from the summer holidays.
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PostPosted: Fri Jul 29, 2016 9:52 am    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Depending upon the amount of oil in the engine, the angle of the vehicle parked, yes you'll have oil running out.

Trust your oil pressure gauge more than the idiot lights.

Dave
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mikemtnbike
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PostPosted: Fri Jul 29, 2016 10:47 am    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

babin- I'm sure you're getting frustrated by now. Just want you to know I really appreciate your posting, this thread is getting bookmarked by me as I've delayed pulling my motor for waterjacket leak via the wonderful world of Subaru Coolant Conditioner. Too hot to camp now, so time to do.
Your seeking of information is helpful to others like me.
Ahwanee, djkeev, jberger, other gurus- thanks for all your feedback to OP.
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Babin
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PostPosted: Fri Jul 29, 2016 4:21 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Here is a pic of my oil pressure gauge, I went with mount-in. It's ok but the side view of the gauge end up overestimating the value while in driving position. Not so bad when you are aware of it.
Image may have been reduced in size. Click image to view fullscreen.
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Babin
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PostPosted: Fri Jul 29, 2016 4:27 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

To end the spring saga I (mostly the mechanic) finally finish the front end today as planned. Replacing the front bushing, ball joints (upper and lower), springs and shock ended up being a 13 hours job for the mechanic with me as a helper.

The van got level and I think the back when down a bit because it doesn't look that high anymore. I would say it lifted overall about over an inch just like van cafe website says.

Image may have been reduced in size. Click image to view fullscreen.



Have a look at my stock spring and the go west «stock» (zero lift) spring, impressive isn't it?

I actually found a fade with tag in the grey paint stating they're all were zero lift, so no gowesty screw up on the order.


Image may have been reduced in size. Click image to view fullscreen.


Last edited by Babin on Sat Jul 30, 2016 5:32 am; edited 1 time in total
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Ahwahnee
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PostPosted: Fri Jul 29, 2016 4:45 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Wow, an extra coil and more height - if that is what they sell as Zero Lift then I would think they need to explain what the term means.

At least now yours sits level. Hopefully it fits in garage... proceed slowly and remember that the skylight is usually the high spot.
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Babin
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PostPosted: Fri Jul 29, 2016 6:10 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Ahwahnee wrote:
Wow, an extra coil and more height - if that is what they sell as Zero Lift then I would think they need to explain what the term means.


An extra and a half coil to be more precise.....
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IdahoDoug
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PostPosted: Fri Jul 29, 2016 8:27 pm    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Wow, that does NOT look like zero lift to my eyes. Hope other things get resolved for you. Post if you have more questions.
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Babin
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PostPosted: Sat Jul 30, 2016 12:46 am    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

Interesting.... I just found this.

Gowesty page for Rear Coil Springs - 2WD «ZERO LIFT: These are designed as a direct replacement for all 1980-91 Vanagon 2WD Westfalia campers and will maintain your factory ride height. If you have the much lighter hard-top Vanagon (or single/double cab truck), you will see a slight suspension lift of up to 1.5". If you have an engine conversion that has a different weight or weight distribution—something other than the Vanagon water-boxer engine—your Vanagon may not sit level. These springs are NOT designed to compensate for Vanagons with engine conversions. If you need additional leveling, we offer spring pads (see the related items section below).»

Gowesty site for Front Coil Springs - 2WD: «ZERO LIFT: These are designed as a direct replacement for all 1980-91 Vanagon 2WD Westfalia campers, and will maintain your factory ride height. If you have the much lighter hard-top Vanagon (or single/double cab truck), you will see a slight suspension lift of up to 1.5". Keep in mind that certain models of Vanagon (like the Carat) have factory lowering springs, and they sit 1.5" to 2" lower than standard camper models; thus, these zero lift springs will actually lift your vehicle about 1.5" to 2" overall!»

I ordered the rear springs only in 2015 and never planned to changed front springs, until the rear got so jack up. So I just learn my van had factory lowering springs. No wonder these new one were so hard to fit in there. Wish I had knew that before. I guess it explain why these were so much taller.
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Ahwahnee
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PostPosted: Sat Jul 30, 2016 8:16 am    Post subject: Re: July 2016 engine job ~ 1991 Vanagon Multivan Reply with quote

GoWesty wrote:
Keep in mind that certain models of Vanagon (like the Carat) have factory lowering springs...



Babin wrote:
...So I just learn my van had factory lowering springs. No wonder these new one were so hard to fit in there. Wish I had knew that before. I guess it explain why these were so much taller.


Typical Westy:

Image may have been reduced in size. Click image to view fullscreen.


Typical Carat:

Image may have been reduced in size. Click image to view fullscreen.


But I do not know how a Multivan is supposed to sit.
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