Author |
Message |
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Mon Jun 20, 2016 1:23 pm Post subject: Help with carb damage (pic) |
|
|
Just had engine delivered after 3000 mile journey and.....damage to one of the carbs (EMPI 48 IDA's)
Will i be able to get this something like back into shape and will it be likely to have caused any damage to critical parts?
Broken manifold aswell but going to get that welded. |
|
Back to top |
|
|
theDrew Samba Member
Joined: May 17, 2011 Posts: 1155 Location: Camas, WA
|
|
Back to top |
|
|
Heinz57 Samba Member
Joined: June 23, 2008 Posts: 141 Location: Smyrna, GA
|
Posted: Mon Jun 20, 2016 2:16 pm Post subject: Re: Help with carb damage (pic) |
|
|
Yes that linkage and arm is replaceable but get rid of the return spring on the carb. I guess you have another on the other carb too. Only use one where the cable attaches to the Hex bar arm. Having springs on the carbs wears out the throttle shaft bushings. Only should have the small spring that wraps around the throttle shaft. _________________ 1970 Baja 1641cc, 1965 Gltterbug Buggy 1641cc and a 1989 Jeep Cherokee XJ |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Mon Jun 20, 2016 2:23 pm Post subject: Re: Help with carb damage (pic) |
|
|
This is how I found it in the crate. Will I have to replace that whole shaft or will i be able to gently bend that tab back around straight? |
|
Back to top |
|
|
Dale M. Samba Member
Joined: April 12, 2006 Posts: 20378 Location: Just a tiny bit west of Yosemite Valley
|
Posted: Mon Jun 20, 2016 2:34 pm Post subject: Re: Help with carb damage (pic) |
|
|
Remove tab from throttle butterfly shaft before you try to massage it back to where you want it... If you are lucky butterfly shaft did not get bent.....
Heim joint and rods are all replaceable, any good parts place that deals with carburetors should lave parts.... CB Performance comes to mind....
Never mind what others say about return spring, its the most positive you can have (almost requirement on most sanctioned racing) , just be sure it is not to strong and it slams butterfly closes to hard and does not tire out your leg when driving.... I put these types of springs on all my dual carb engines...
IF you packed up the engine, it is sad, if someone else did it for shipping ask if they will help with the repairs...
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ...
Last edited by Dale M. on Mon Jun 20, 2016 2:43 pm; edited 1 time in total |
|
Back to top |
|
|
vwracerdave Samba Member
Joined: November 11, 2004 Posts: 15303 Location: Deep in the 405
|
Posted: Mon Jun 20, 2016 2:42 pm Post subject: Re: Help with carb damage (pic) |
|
|
I'd be calling the people that sent you the engine. Looks like the manifold was broken off at the flange. _________________ 2017 Street Comp Champion - Thunder Valley Raceway Park - Noble, OK
2010 Sportsman ET Champion - Mid-America Dragway - Arkansas City, KS
1997 Sportsman ET Champion - Thunder Valley Raceway Park - Noble ,OK
Featured in Dec. 2001 HOT VW's Magazine page 63
Watch my racing video's http://www.youtube.com/user/okvwracer/videos |
|
Back to top |
|
|
Dale M. Samba Member
Joined: April 12, 2006 Posts: 20378 Location: Just a tiny bit west of Yosemite Valley
|
Posted: Mon Jun 20, 2016 2:44 pm Post subject: Re: Help with carb damage (pic) |
|
|
Are those holes in manifolds for Nitrous injectors?
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Mon Jun 20, 2016 2:51 pm Post subject: Re: Help with carb damage (pic) |
|
|
It was crated by the shippers in Miami and I am going to be speaking to the shippers tomorrow to try and get some money back.
I dont like messing with carbs at all really but i can remove that tab without the shaft all falling to pieces?
Dave - it did - the manifold broke at the bottom - its gone to a guy today who says he can weld it up. |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Mon Jun 20, 2016 2:52 pm Post subject: Re: Help with carb damage (pic) |
|
|
Dale M. wrote: |
Are those holes in manifolds for Nitrous injectors?
Dale |
Not sure Dale....i did wonder what they are for myself |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Mon Jun 20, 2016 2:55 pm Post subject: Re: Help with carb damage (pic) |
|
|
Im confident i'll be able to straighten the rod but its the little tab thing im concerned about |
|
Back to top |
|
|
jfats808 Samba Member
Joined: December 10, 2007 Posts: 5022 Location: oahu hawaii
|
Posted: Mon Jun 20, 2016 3:17 pm Post subject: Re: Help with carb damage (pic) |
|
|
When I crate an engine, I don't put the carbs/manifolds on. I preset the linkage geometry before and remove before shipping. Also the box was poorly made. I flush the valve covers and run posts all the way down. This also helps for backing to screw to. Then a cross brace midway and on the top before capping it with ply cover. The box is built flush to the flywheel and front. He used straps which are fine. I usually use banding. Hope the shipper accommodates u. I would contact the seller also. _________________ 2276 IDA's 86C 11-1 DD !
2017 48 Trijet DRLA's W125
Rockstar Suzuki wrote: |
You might as well put 10 year build in your bullshit sig, as it will NEVER run. Also your a dick |
You can always learn something new, even from a fool.
Check your oil levels routinely! |
|
Back to top |
|
|
busdaddy Samba Member
Joined: February 12, 2004 Posts: 51125 Location: Surrey B.C. Canada, but thinking of Ukraine
|
Posted: Mon Jun 20, 2016 4:16 pm Post subject: Re: Help with carb damage (pic) |
|
|
richierich wrote: |
It was crated by the shippers in Miami and I am going to be speaking to the shippers tomorrow to try and get some money back.
I dont like messing with carbs at all really but i can remove that tab without the shaft all falling to pieces?
Dave - it did - the manifold broke at the bottom - its gone to a guy today who says he can weld it up. |
I'd be asking the shippers for a new set of carbs, that's a piss poor crating job to say the least. Too tight to the carbs and just 2 lousy poly straps in close holding it to the pallet, always assume it's going to get pushed out of the back of the truck and land on it's side and plan for it. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!
Слава Україні! |
|
Back to top |
|
|
esde Samba Member
Joined: October 20, 2007 Posts: 5966 Location: central rust belt
|
Posted: Mon Jun 20, 2016 4:21 pm Post subject: Re: Help with carb damage (pic) |
|
|
you might want to have the flange surface ground after welding to be sure that it's flat. At very least check it thoroughly. _________________ modok wrote:
Bent cranks are silent but gather no moss. I mean, ah, something like that. |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Tue Jun 21, 2016 12:48 pm Post subject: Re: Help with carb damage (pic) |
|
|
I have notified the shippers of my extreme distaste for their attempt to break my engine and am waiting to hear back.
In the meantime, I have to remove the cylinder head as the broken manifold may have dropped a bit of debris into the ports and want to be sure there's nothing in there. Assuming all equal and good, when re-fitting would you guys replace the pushrod tubes or just the seals? Will only be doing the one side... |
|
Back to top |
|
|
jfats808 Samba Member
Joined: December 10, 2007 Posts: 5022 Location: oahu hawaii
|
Posted: Tue Jun 21, 2016 2:11 pm Post subject: Re: Help with carb damage (pic) |
|
|
You have to look and see if there's any damage. The seals being that new shouldn't be a problem reinstalling. You have to inspect. If all checks out, I would reuse. You could buy new seals and have just in case. _________________ 2276 IDA's 86C 11-1 DD !
2017 48 Trijet DRLA's W125
Rockstar Suzuki wrote: |
You might as well put 10 year build in your bullshit sig, as it will NEVER run. Also your a dick |
You can always learn something new, even from a fool.
Check your oil levels routinely! |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Tue Jun 21, 2016 2:17 pm Post subject: Re: Help with carb damage (pic) |
|
|
jfats808 wrote: |
You have to look and see if there's any damage. The seals being that new shouldn't be a problem reinstalling. You have to inspect. If all checks out, I would reuse. You could buy new seals and have just in case. |
Yep, that's a good idea, I'll do that - thanks for the advice! |
|
Back to top |
|
|
richierich Samba Member
Joined: December 23, 2004 Posts: 889
|
Posted: Wed Jun 22, 2016 12:33 pm Post subject: Re: Help with carb damage (pic) |
|
|
Ok - managed to straighten the bent tab on the throttle shaft arm (fortunately the shaft isn't bent) and the rod and got the welded manifold back - he's done a great job, you can't even tell its been repaired. Thanks so much for everyone's help with this. |
|
Back to top |
|
|
|